VarioFlow Modular Conveyor Systems

The Right Solution for Food, Packaging, Assembly, and Material Handling

VarioFlowTM flexible chain conveyors deliver the value successful manufacturers demand across a wide range of industries and applications. Offering proven performance with lower entry costs and a unique array of design features that adapt flexibly to changing requirements, VarioFlowTM flexible chain conveyors are engineered with attention to details critical for improved productivity.

See for yourself with this video about Bosch Rexroth and their conveyor solutions


Reliable, time-tested design & operation for assembly, automotive & electronics applications. A comprehensive product portfolio allows for transport of all shapes & sizes.

  • Wide range of chain types
  • ESD components available
  • Industrial steel top pallets & chains
  • Safe transport of small products

And the

pic5VarioFlowTM plus

The innovative new chain conveyor system for the food, packaging & healthcare fields gives you more flexibility & freedom with planning & integration.

  • Cost-effective with quick delivery
  • FDA compliant materials
  • Easier assembly
  • Low-maintenance


VarioFlowTM system has proven design features:

Workpiece pallets

  • Easy to transfer small parts for assembly
  • Can be combined with RFID for ID & data storage


Vertical wedge sections

  • Quick, smooth handling during vertical transportation
  • Space-saving design allows for more flexible system layouts
Accumulation Rollers

  • Provide buffer from production
  • Accumulation on horizontal & vertical tracks permits flexibility


Alpine circuits

  • One drive unit can power multi-level conveyor track
  • Uses floor space more efficiently during accumulation periods

pic3Encompasses flexible planning and fast commissioning thanks to intelligent solutions

The clever drive solution enables a great degree of planning freedom: the motor mounting position can be selected on-site. Smart connection technology saves time during assembly and allows for easy conversions and system extensions.

The Benefits are many

High flexibility and planning freedom during configuration.

  • pic1Hollow shafts on both sides of the drive and return unit
  • Lateral mounting of the slide rails
  • Free Selection of the motor mounting position on-site
  • Additional transmission interfaces (active bridge)
  • Drive and curve wheels can be coupled
  • No time-consuming machining of the gliding
  • surfaces
  • Minimization of noise and wear
  • Time savings thanks to fewer fastenerspic2

Optimal work conditions thanks to quiet operation and easy maintenance

The maintenance-friendly VarioFlow plus conveyor system creates optimal work conditions. Improved sliding characteristics and low-friction materials result in a quiet working atmosphere. Fewer joints and rolling friction in the horizontal curves ensure low wear and reduce downtimes.

Ask ESA for further details

on how they can be configured to suit your business needs at:
or +44 (0) 151 480 1155